Custom air intake manifold

Modified car engines often require custom made air intake manifolds. 3D Printing allows to manufacture those complex and custom parts with an optimized design.

Based on the 3D File of the client, the air intake is being printed in Nylon (PA12) using Multi Jet Fusion (MJF).

Our engineering team designed this air intake based on the technical drawings from our client, due to the CAD Software and 3D Printing, we have no issues in creating and manufacturing complex geometries.

Although these manifolds are installed as seen on the pictures, we do have the possibility to manufacture them in aluminum or stainless steel, if they need to withstand higher temperatures.

Our material overview

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Sensor holder series production

This holder is used to attach a sensor to a pole. The original part consists of 3 individual pieces hold together with screws and bolts.

AMSOL made several prototypes to: merge the individual pieces, simplify the design, check the functionality, reduce the size and cost.

A series of 300 holder is being produced, printed in Nylon (PA12) using Multi Jet Fusion (MJF) and dyed black.

Stainless Steel Jet Nozzle

Our team produced a series of Jet Nozzles for the EEW company (Energy from Waste). These jet nozzles are being installed into a waste incinerator to clear the dust from hydraulic cylinders.

The prototypes in Nylon (PA12) using Multi Jet Fusion (MJF) allowed to efficiently and economically test the geometry and fit of the jet nozzle. 

Due to the extreme temperature in which the jet nozzle must operate, the final limited series is produced in high-quality Stainless Steel 1.4404 using Selective Laser Melting (SLM).

Péckvillchen 2020

“Péckvillchen” is a Luxembourgish traditional whistle in the shape of a bird. These are sold every year on Easter Monday at the “Eemaischen” (Emmaus) market. This year the students from the “Lycée Arts et Métiers” in Luxembourg designed the “Jang”, a unique Péckvillchen.

For the first time 3D printing technology was used to produce such a bird whistle. It is printed in Nylon (PA12) with selective laser sintering (SLS) technology. After the printing process the bird whistles were custom dyed in blue.

Face Mask Strap

AMSOL designed a strap to comfortably wear the protection masks provided by the Luxembourgish government. The strap is 3D printed in Nylon (PA12) with Multi Jet Fusion (MJF) technology. As a result of its flexibility the strap can adapt to any shape of head. The strings of the mask can be attached to the strap at two different positions.

In this way the face mask fits snugly on your head.

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Scaled model of a wastewater treatment system

With its dimensions of 36x25x26cm the Apateq Module is one of the largest AMSOL models printed in one piece. It is a scaled model of a wastewater treatment system.

AMSOL’s challenge was to adapt and simplify the product and the files to make it suitable for 3D printing. The module is hand-painted in order to provide the best finishing quality.

As a result, Apateq has the means to showcase to clients at exhibitions how their product works, making the model a very effective demonstration tool.

Face shields for the Luxembourgish Ministry of Health and Army

The coronavirus pandemic causes a shortage on personal protective equipment for health care professionals.

With the help of our Luxembourgish industrial partners, such as GCL Technologies and Lettrage Reding, we decided to step in and support our local authorities in fighting the COVID-19.

The provided face shields are designed to protect the health care professionals, who treat the patients in critical condition. The shield is fixed on the forehead, protects the entire face and keeps the caregivers safe. This is an important measure to safeguard the capacity of the health care system.

The face shields, designed by Prusa, are being 3D printed in Nylon (PA12) using Multi Jet Fusion (MJF) Technology. As a result, our face shields can be sterilized without losing its shape, flexibility or function.

The face shields were donated to the Luxembourgish Ministry of Health and Army.