Custom air intake manifold

Modified car engines often require custom made air intake manifolds. 3D Printing allows to manufacture those complex and custom parts with an optimized design.

Based on the 3D File of the client, the air intake is being printed in Nylon (PA12) using Multi Jet Fusion (MJF).

Our engineering team designed this air intake based on the technical drawings from our client, due to the CAD Software and 3D Printing, we have no issues in creating and manufacturing complex geometries.

Although these manifolds are installed as seen on the pictures, we do have the possibility to manufacture them in aluminum or stainless steel, if they need to withstand higher temperatures.

Our material overview

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Sensor holder series production

This holder is used to attach a sensor to a pole. The original part consists of 3 individual pieces hold together with screws and bolts.

AMSOL made several prototypes to: merge the individual pieces, simplify the design, check the functionality, reduce the size and cost.

A series of 300 holder is being produced, printed in Nylon (PA12) using Multi Jet Fusion (MJF) and dyed black.

Post “Time Capsule”

AMSOL designed this Box for the Luxembourgish Post Office. The idea behind the Box is to be a “Time Capsule” and has been embedded into the foundation of the new Post Office building. The Box is produced in Nylon (PA12) using Multi Jet Fusion (MJF) and received a graphite finish to obtain a perfect result.

Chrome car emblem

The company Docler Holding tasked AMSOL with the 3D print of their logo to be used as an emblem on their cars. The logo is adapted to make it suitable for 3D printing. It is printed using the Stereolithography (SLA) technology for obtaining a smooth surface. The individual parts received a nickel-plated finish to obtain a stunning reflective result.

Stainless Steel Jet Nozzle

Our team produced a series of Jet Nozzles for the EEW company (Energy from Waste). These jet nozzles are being installed into a waste incinerator to clear the dust from hydraulic cylinders.

The prototypes in Nylon (PA12) using Multi Jet Fusion (MJF) allowed to efficiently and economically test the geometry and fit of the jet nozzle. 

Due to the extreme temperature in which the jet nozzle must operate, the final limited series is produced in high-quality Stainless Steel 1.4404 using Selective Laser Melting (SLM).

Péckvillchen 2020

“Péckvillchen” is a Luxembourgish traditional whistle in the shape of a bird. These are sold every year on Easter Monday at the “Eemaischen” (Emmaus) market. This year the students from the “Lycée Arts et Métiers” in Luxembourg designed the “Jang”, a unique Péckvillchen.

For the first time 3D printing technology was used to produce such a bird whistle. It is printed in Nylon (PA12) with selective laser sintering (SLS) technology. After the printing process the bird whistles were custom dyed in blue.

Face Mask Strap

AMSOL designed a strap to comfortably wear the protection masks provided by the Luxembourgish government. The strap is 3D printed in Nylon (PA12) with Multi Jet Fusion (MJF) technology. As a result of its flexibility the strap can adapt to any shape of head. The strings of the mask can be attached to the strap at two different positions.

In this way the face mask fits snugly on your head.